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Mechanical Engineering Calculator

Gear Ratio Calculator

Calculate gear ratio, output rotational speed, theoretical torque, speed reduction, and gear rotation direction from driving and driven gear teeth.

Enter Gear Details

teeth
Teeth on the input or driving gear.
teeth
Teeth on the output or driven gear.
RPM
N·m
95%
Efficiency accounts for friction and mechanical losses. A well-maintained gear pair may operate near 90% to 98% efficiency.

How to Use the Gear Ratio Calculator

  1. Enter the number of teeth on the driving gear.
  2. Enter the number of teeth on the driven gear.
  3. Add the driving gear's input speed in RPM.
  4. Enter input torque and select its measurement unit.
  5. Choose an external or internal gear arrangement.
  6. Adjust the estimated mechanical efficiency.
  7. Select Calculate Gear Ratio to view all results.

Gear Ratio Formulas

Gear Ratio = Driven Gear Teeth ÷ Driving Gear Teeth

Output RPM = Input RPM ÷ Gear Ratio

Ideal Output Torque = Input Torque × Gear Ratio

Actual Output Torque = Ideal Torque × Efficiency
Example: A 20-tooth driving gear connected to a 60-tooth driven gear creates a 3:1 ratio. At 1,800 input RPM, the driven gear rotates at approximately 600 RPM.

Understanding Gear Ratio Results

Gear ratio controls the relationship between rotational speed and torque. Changing gear sizes can make a machine run faster, produce more turning force, or change rotation direction.

Gear Reduction

When the driven gear has more teeth than the driving gear, output speed decreases while available torque increases.

Gear Overdrive

When the driven gear has fewer teeth, output speed increases but available output torque normally decreases.

Rotation Direction

Directly meshed external gears rotate in opposite directions. An internal gear pair generally rotates in the same direction.

Torque Multiplication

A higher reduction ratio increases theoretical output torque, making it useful for lifting, pulling, and heavy mechanical loads.

Mechanical Efficiency

Friction, gear material, lubrication, bearing condition, and alignment reduce the amount of torque delivered to the output.

Common Applications

Gear ratios are used in vehicles, bicycles, motors, robotics, industrial machines, clocks, conveyors, and power tools.

Frequently Asked Questions

How do I calculate a gear ratio?

Divide the number of teeth on the driven gear by the number of teeth on the driving gear. A 60-tooth driven gear divided by a 20-tooth driving gear gives a 3:1 gear ratio.

What does a 3:1 gear ratio mean?

A 3:1 gear ratio means the driving gear completes three turns for every one turn of the driven gear. The system reduces speed and increases theoretical output torque.

How does gear ratio affect RPM?

A reduction ratio lowers output RPM. Divide input RPM by the gear ratio to estimate output speed. An overdrive ratio below 1:1 increases output RPM.

Does a higher gear ratio create more torque?

A higher reduction ratio increases theoretical output torque. Real output is slightly lower because friction, bearings, lubrication, and gear contact create mechanical losses.

What is the difference between driving and driven gears?

The driving gear receives power from the motor, engine, or input shaft. The driven gear receives motion from the driving gear and transfers it to the output shaft.

Do external gears rotate in opposite directions?

Yes. Two directly meshed external gears rotate in opposite directions. Internal gear arrangements commonly cause the input and output gears to rotate in the same direction.

Can this calculator estimate output torque?

Yes. It multiplies input torque by the gear ratio and then applies the selected mechanical efficiency. This provides an estimate rather than an exact measured output value.